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Product Description

Product Description

Steel Cut Wire Shot Production Process

 

1. Production of steel cut wire shot starts with high-grade steel which is melted in a furnace and then cast into billets or long, continuous strips of steel.

2. The billets are then reheated to a specific temperature, cut into small sections and shaped into wire rods through rolling operations.

3. The wire is drawn through dies, reducing its diameter and increasing its length while creating the wire from which the shot will be cut.

4. Post-production treatments involve cleaning and grading for size consistency in order to meet required specifications for diameter and length.

5. Different grades of steel cut wire shot are adjusted according to customer needs and the specific application.

6. Strict safety protocols are enforced throughout production as well as rigorous quality control tests for hardness, size consistency, and structural integrity before distribution.

 

 

Specification

Specification

0.6MM

0.8MM

1.0MM

1.2MM

1.5MM

1.8MM

2.0MM

2.5MM

3.0MM

 

 

 

Parameters

Material

Chemical composition

Microhardness

Minimum
density

Microstructure

45# Brand new steel
0.6mm、0.8mm、1.0mm
1.2mm、1.5mm、2.0mm、

2.5mm、3.0mm

C

Mn

Si

S

P

48~53 HRC
0.6mm 0.8mm

7.4g/cm3

Uniformly
deformed pearlite

0.45%

0.30~
1.30%

0.15~
0.35%

≤0.05%

≤0.05%

45~50 HRC
1.0mm 1.2mm

40~45 HRC
1.5mm 2.0mm

70# Brand new steel
0.6mm、0.8mm、1.0mm
1.2mm、1.5mm、2.0mm、

2.5mm、3.0mm

0.70%

50~55 HRC
0.6mm 0.8mm 1.0mm 1.2mm

40~50 HRC
1.5mm 2.0mm

80# Brand new steel
0.6mm、0.8mm、1.0mm
1.2mm、1.5mm、2.0mm、

2.5mm、3.0mm

0.80%

50~60 HRC
0.6mm 0.8mm 1.0mm 1.2mm

48~52 HRC
1.5mm 2.0mm

Tire wire Used wire
0.6mm、0.8mm、1.0mm
1.2mm、1.5mm、2.0mm、

2.5mm、3.0mm

0.70%

50~55 HRC
1.0mm

45~50 HRC
1.5mm 2.0mm

55# Brand new steel
0.6mm、0.8mm、1.0mm
1.2mm、1.5mm、2.0mm、

2.5mm、3.0mm

0.55%

40~45 HRC
2.0mm 2.5mm 3.0mm

 

 

 

                                                                     Application

 

1. Steel cut wire shot is a versatile solution that can be used effectively for blast cleaning, rust removal, shot peening, and shot blasting.

2. Steel cut wire shot excels at descaling for forging purposes, working on various surfaces such as castings, forgings, steel plates, H-type steel, and steel structures.

3. Steel cut wire shot offers great results when it comes to gear applications and heat treatment processes during shot peening.

4. Steel cut wire shot is perfect for shot blasting steel boards, profile steels, ship boards, and steel materials.

5. Steel cut wire shot’s efficiency makes it an excellent pre-treatment solution before painting.

6. Choose steel cut wire shot for optimal performance in any application.

 

FAQ

 

1. What is cut wire shot used for?

Steel Cut Wire Shot is primarily used in shot peening operations, delivering superior performance across industries such as Automotive, Oil & Gas, Aerospace, and Medical. In addition to peening, it can also be employed in cleaning and descaling operations.

Other metallic cut wire types, such as zinc and aluminum, are commonly used in various applications like descaling aluminum die casting and non-sparking tasks, making them versatile solutions for specific industrial needs.

2. How is cut wire shot manufactured?

Cut wire shot pellets are produced by cutting a metallic wire into lengths equal to the wire diameter. For shot peening, the pellets are rounded to eliminate sharp edges (conditioned), ensuring safe and effective use.

3.What are the available sizes and conditioning levels of cut wire shot?

Cut wire shot typically comes in sizes ranging from 0.3 to 2.0 mm, offering versatility for different applications.

 

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